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Catalog 82221 Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals Product Facts
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Revised 10-02
Terminates all magnet wire film insulations Eliminates need for prestripping conductors Eliminates need to post insulate termination Excess magnet wire is automatically trimmed during the termination process Simultaneously terminates two magnet wires of the same size in one terminal (for splicing or bi-filing) Various lead wire attachment options available Available in strip form for semi-automatic or fully automatic insertions Available in loose piece form for hand tool insertions Varnish resist tab terminals are available for special applications High speed, fully automated integrated systems provide uniform terminations reliability at the lowest possible applied cost Clean metal-to-metal interface produces stable, gas-tight electrical terminations free of oxides and other contaminants Recognized under the Component Recognition Program of Underwriters Laboratories Inc., File No. E13288
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Standard MAG-MATE Terminals
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Tyco Electronics offers a full selection of AMP Standard MAG-MATE Insulation Displacement Crimp (IDC) terminals for magnet wire terminations. MAG-MATE terminals are available in poke-in, poke-in tab, splice, crimp wire barrel, solder post, quick connect tab, pin and receptacle styles. Standard MAG-MATE terminates magnet wire ranging from 34-12 AWG [0.16 -2.05 mm]. Each IDC slot terminates up to four consecutive magnet wire ranges.
Two magnet wires with the same diameter can be terminated in one terminal down to 23 AWG [0.57 mm]. According to Tyco Electronics specifications MAG-MATE cavities are either integrated into coil bodies or especially designed cavity housings. The magnet wires are precisely positioned in the "U"shaped designed termination slots. The MAG-MATE Inserter cuts the terminals from the strip and places the terminals over the magnet wire into the plastic cavities. During this operation the small stripping devices penetrate the film insulation from the magnet wire.
Residual spring energy in the terminal causes the side walls of each IDC slot to function as opposing cantilever beams. This constant pressure results in an intimate metalto-metal interface, providing a reliable, long-term connection. The wiping action between the wire and terminals removes oxides or other contaminants present on both the conductor and the terminal slot side walls, producing a clean, stable, gas-tight electrical termination. The AMP MAG-MATE Inserter may be used as a semi-automatic bench machine or integrated in production lines for fullyautomatic applications.
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Applications
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Motor windings and connections Coil connections Transformer windings and connections Bobbin connections Lighting ballasts Power supplies
1
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com
Catalog 82221 Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals (Continued) Typical Plastic Cavities
Manufacture only according to Tyco Electronics Specification.
Revised 10-02
Technical Documents
Application Specifications describe requirements for using the product in its intended application and or crimping information. They are intended for the Packaging and Design Engineer and the Machine Setup Person. 114-2050--Poke-In Tab MAG-MATE Terminals 114-2069--Standard MAG-MATE .187 [4.75] Box Height Terminals 114-2046--Standard MAG-MATE .300 [7.62] Box Height Terminals 114-2066--Standard MAG-MATE .500 [12.7] Box Height Terminals 114-2067--Standard MAG-MATE .300 [7.62] Box Height Latch-In Terminals Narrow Body 114-2094--Standard MAG-MATE .300 [7.62] Box Height Latch-In Terminals Wide Body
Cavity Size 1, .187 [4.75] Box Height MAG-MATE (Reference Application Spec. 114-2069)
Cavity Size 2, .300 [7.62] Box Height MAG-MATE (Reference Application Spec. 114-2046)
Cavity Size 3, .300 [7.62] Box Height Latch-In MAG-MATE, Wide Body (Reference Application Spec. 114-2094)
.355 [ 9.08] Min.
.215 [ 5.46] Min.
.235 [ 5.97] Min.
Cavity Size 4, .500 [12.70] Box Height MAG-MATE (Reference Application Spec. 114-2066)
Cavity Size 5, .300 [7.62] Box Height Latch-In MAG-MATE, Narrow Body (Reference Application Spec. 114-2067)
Cavity Size 6, .300 [7.62] Box Height MAG-MATE (Reference Application Spec. 114-2046)
Note: MAG-MATE typical plastic cavities are not for design; Tyco Electronics will supply required dimensions of cavity for each customer application. Plastic cavities, designed to Tyco Electronics specifications, may be molded as part of the coil bobbin or attached to a lamination stack in the area of the magnet wire coil. Each cavity is a rectangular box with two narrow slots on opposing walls and a plastic post or anvil extending upward from the bottom surface. During or after the winding process, the magnet wire is placed across the plastic cavities and into the slots,
either manually or by coil winding equipment. Unraveling is prevented by a slight friction fit, suitable bend or by wrapping the magnet wire around a tie-off post. During insertion, two insulation displacing terminal slots strip the film insulation from the magnet wire producing a stable electrical termination. The plastic anvil supports the magnet wire, helping to prevent it from being dragged down when the terminal is inserted. Terminal retention is secured in the plastic cavities by either locking barbs or locking latches in addition to locking barbs for
quick disconnect FASTON tab terminals. Excess magnet wire is trimmed flush with the outside of the plastic cavity by a shear blade traveling with the terminal insertion ram. The sheared wire end can be tucked inside the plastic cavity, if necessary, by cutting the wire off before the terminal is fully seated allowing the terminal to drag the severed end of the wire into the pocket inside the cavity. Tyco Electronics will provide design and mold engineering resources to manufacture any specifically designed MAG-MATE cavity housing.
www.tycoelectronics.com
2
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926
Catalog 82221 Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals (Continued) Standard MAG-MATE Interconnection System
How the System Operates
Revised 10-02
Wire Cutter
This part cuts off the excess magnet wire and the wire support at the front of the cavity.
Standard MAG-MATE Terminals
Locking Barbs
Terminal retention is secured in the cavity by four locking barbs.
Insertion Finger
The insertion finger is part of the MAG-MATE Inserter. It pushes the terminal that was sheared from the carrier strip through the inserter "tube" into the positioned cavity.
Plastic Cavity
Production must be in accordance with Tyco Electronics Application Specifications. Consulting Tyco Electronics is required for design in.
Contact
Various wire attachments in three different sizes, .187, .300, .500 cavity height (see tables).
Cavity Slot for Wire
The width has to be in accordance with the wire size (see Application Specification).
IDC Slot
In different sizes for magnet wire diameters from 34-12 AWG [0.16-2.05 mm]. Strain relief slots available for high vibration applications.
Magnet Wire
The magnet wire is positioned in the "U" slot.
Wire Support Block
The block supports the magnet wire during the cutting process. The magnet wire is cut flush to the cavity front side.
11

Stripping Shoulders
During the insertion process, these shoulders strip the film insulation from the magnet wire in four areas.
Anvil The anvil supports the wire during the insertion process.

Termination Sequence A = Prepare B = Insert C = Finish

11
Post Trim Blade Insertion Finger Poke-In Contact MAG-MATE Cavity Magnet Wire Support Anvil
A
B
C

3
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com
Catalog 82221 Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals (Continued) Test Results
Standard and Slim Line MAG-MATE products have been submitted to the following tests without significant millivolt increase: Current Cycling -- 480 cycles with each cycle consisting of 15 minutes "ON" followed by 15 minutes "OFF" Thermal Shock -- 25 cycles with each cycle consisting of 30 minutes at 125C followed by 30 minutes at -65C Humidity -- Temperature Cycling 10 cycles between 25C and 65C at 95% RH Heat Age -- 33 days at 118C Mini MAG-MATE products have been submitted to the following tests in addition to those listed without significant millivolt increase: Vibration -- 10-55-01- Hz traversed in 1 minute at .06 inches total excursion; 2 hours in each of 3 mutually perpendicular directions. Industrial Gas with Chlorine -- 1000 exposure to 200 ppb each of sulphur dioxide, nitrogen dioxide, hydrogen sulphide and 50 ppb chlorine. Revised 10-02
Resistance vs Thermal Shock (Copper Wire)
Resistance vs Current Cycles (Copper Wire)
Test Current produces 100C Magnet Wire Operating Temperature
T (C)
Current Rating Curves The diagram shows the temperature rise of the contact, depending on the magnet wire size being applied.
I (A)
Product Specifications describe technical performance characteristics and verification tests. They are intended for the Design, Test and Quality Engineer. 108-2012 Standard .187and .300 MAG-MATE Terminals 108-2053 Standard .500 Box MAG-MATE Terminals 108-1484 Slim Line MAG-MATE Terminals 108-2016 Mini MAG-MATE Terminals
Note: For all applications, Tyco Electronics recommends that samples of the magnet wire to be used be submitted for engineering evaluation.
33 AWG 30 AWG
27 AWG 26 AWG
24 AWG
22 AWG
19 AWG
16 AWG
4
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change.
15 AWG
Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926
www.tycoelectronics.com
Catalog 82221 Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals (Continued) 300 Box Poke-In Terminals Standard MAG-MATE Terminals
Material
Tin plated brass
.135 [3.43] .300 [7.62] .300 [7.62] .135 [3.43] .118 [3.00] .118 [3.00] .135 [3.43] .118 [3.00]
Revised 10-02
.300 [7.62]
Typical Cavity Size 2
(See page 2)
A
B
C
Type
Copper Magnet Wire Range1 AWG mm 34-33 33-31 31-28 30-27 0.16-0.18 0.18-0.23 0.23-0.32 0.25-0.36 0.36-0.57 0.45-0.64
Lead Wire Range3 AWG mm2 20-18 20-18 20-18 20-18 20-18 -- 20-18 20-18 -- 0.5-0.9 0.5-0.9 0.5-0.9 0.5-0.9 0.5-0.9 -- 0.5-0.9 0.5-0.9 -- 0.5-0.9 0.5-0.9 0.5-0.9 0.5-0.9 0.5-0.9 0.5-0.9 -- --
Stock Thickness .010 0.25 .010 0.25 .012 0.30 .012 0.30 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .012 0.30 .012 0.30 .012 0.30 .016 0.41 .012 0.30 .012 0.30 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41
Strip 63662-1 62431-1 1217234-1 62429-1 63636-18 62935-1 63754-15 63658-1 1217084-15 62420-1 62420-46 1217824-11 63725-15 63591-1 62833-1 63786-1 1217011-1 1217368-1 63789-1 1217026-1 63590-17 63590-2 63590-36 63551-17 63551-2 63551-36 1217192-1 1217191-1 1217190-1 1217189-1
Part Number* L. P. -- 62527-1 -- 62526-1 -- 63044-1 -- 1217757-1 62524-1 -- -- -- -- 62912-1 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
Dual L. P. -- -- -- 63855-1 -- 62842-1 -- -- 62841-1 -- -- -- -- 1217736-1 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
A 300 Box Standard IDC Locking Poke-In
27-23 25-222
22-202
0.64-0.81
202 19-172 30 B4 300 Box Standard IDC w/ Strain Relief Slot Locking Poke-In 29-282 28-262 27-232 31-28 30-27 C 300 Box Standard IDC Non-Locking Poke-In
0.81 0.91-1.15 0.25 0.29-0.32 0.32-0.40 0.36-0.57 0.23-0.32 0.25-0.36
20-18 20-18 20-18 20-18 20-18 20-18 -- --
27-23 27-26 25.5-24 23.5-222 21.5-202
0.36-0.57 0.36-0.40 0.43-0.51 0.54-0.64 0.68-0.81
-- -- -- -- --
-- -- -- -- --
Two magnet wires may be terminated in the same terminal slot if diameters are equal. Single magnet wire only; 22 AWG [0.64 mm] or larger unless otherwise noted. 3 Solid or overcoated stranded lead wire only. Product will also accept Poke-In Tab Terminal shown on page 7. 4 Strain relief slot for high vibration applications. 5 Enhanced anti-overstress behind Poke-In feature for severe applications. Part does not accept lead wires. 6 Finish is tin plated phosphor bronze. 7 Finish is tin over nickel plated brass. 8 Deep Poke-In design for enhanced lead wire retention. Special cavity design required. Contact Tyco Electronics Engineering for details. * Recognized under the Component Program of Underwriters Laboratories, Inc. These part numbers are available upon special request; contact Tyco Electronics Engineering for details.
1 2
Preferred part numbers are printed in bold.
Chart continued on next page
5
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com
Catalog 82221 Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals (Continued) 300 Box Poke-In Terminals
(Continued)
.300 [7.62] .135 [3.43] .118 [3.00] .455 [11.56]
Revised 10-02
Material
Tin plated brass
.300 [7.62]
Typical Cavity Size 2
(See page 2)
Note: Special cavity required for Tri-slot splice terminal. Contact Tyco Electronics Engineering for details. Type
.118 [3.00]
D
E
Strip Part Number 1217429-1 . 1217691-13 . 1217428-1 . 1217690-13 1217427-1 . 1217689-13 1217426-1 . 1217688-13 1217221-1 63632-1 1217533-1 63975-1
Copper Magnet Wire Range1 Stock Thickness AWG mm .016 27-26 0.36-0.40 0.41 D4 300 Box .016 25.5-24 0.43-0.51 Standard IDC w/ 0.41 Strain Relief Slot .016 23.5-222 0.54-0.64 Non-Locking 0.41 Poke-In .016 0.68-0.81 21.5-202 0.41 .016 30-272 0.25-0.36 0.41 .016 E 2 27-23 0.36 -0.57 0.41 300 Box Standard IDC .016 0.57-0.81 23-202 Tri-Slot 0.41 Non-Locking 0.36-0.57 27-232 Poke-In .016 0.91-1.15 19-172 0.41 182 0.8-0.9
1 2 3
Two magnet wires may be terminated in the same terminal slot if diameters are equal. Single magnet wire only; 22 AWG [0.64 mm] or larger. Enhanced anti-overstress behind Poke-In feature for severe applications. Part does not accept lead wires. 4 Strain relief slot for high vibration applications. These part numbers are available upon special request; contact Tyco Electronics Engineering for details. * Recognized under the Component Program of Underwriters Laboratories, Inc.
500 Box Poke-In Terminals
Material
Tin plated brass
.505 [12.83]
.505 [12.83] .281 [7.14] .118 [3.00]
Typical Cavity Size 4
(See page 2)
.281 [7.14]
.118 [3.00]
A
B
Strip Part Number 1217069-1 1217068-1 1217067-1 1217358-1 1217357-1 1217356-1 1217355-1 1217579-1
Copper Magnet Wire Range1 Stock Type Thickness AWG mm .016 23-19.5 0.57-0.86 A 0.41 500 Box .016 19-17 0.91-1.15 Standard IDC 0.41 Non-Locking .016 Poke-In 16-15 1.29-1.45 0.41 .016 23-21.5 0.57-0.68 0.41 .016 B3 21-19.5 0.72-0.86 0.41 500 Box Standard IDC w/ .016 19-17 0.91-1.15 Strain Relief Slot 0.41 Non-Locking .016 16-15 1.29-1.45 Poke-In 0.41 .016 14-132 1.61-1.83 0.41
1 2 3
Two magnet wires may be terminated in the same terminal slot if diameters are equal. Single magnet wire only. Strain relief slot for high vibration applications. These part numbers are available upon special request; contact Tyco Electronics Engineering for details.
6
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com
Catalog 82221 Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals (Continued) Poke-In Tab Terminals
Materials
Tin plated brass
Optional Slot for #20 AWG [0.8 mm] Dia. Solid Copper Diode Slot
Revised 10-02
Standard MAG-MATE Terminals
A
B
C
D
.208 [5.28]
.340 [8.64]
.245 [6.22]
.312 [7.92]
.312 [7.92] .135 [3.43] .110 .370 [2.79] [9.40] .285 .347 [7.24] [8.81] .540 [13.72]
.135 [3.43]
E
Type A 90 Up B 90 Up w/Ins. Sup. C Straight
F
Lead Wire Size1 AWG mm2 22-18 0.3-0.9
G
Ins. O.D. Stock Thickness .018 0.46 .020 0.51 .018 0.46 .020 0.51 .020 0.51 .020 0.51 .018 0.46 .020 0.51 .018 0.46 .020 0.51 .020 0.51 .032 0.81
H
Strip Part Number 62895-1* 63410-1 62896-1* 1217132-12 63218-1 62897-1* 63775-1 62898-1* 63574-13 63631-14, 1217470-15 63397-1 63364-1 63458-1 1217214-16 1217406-17 1217875-1 1217324-1
-- .060-.100 1.52-2.54 .090-.140 2.29-3.56 -- -- .060-.100 1.52-2.54 .090-.140 2.29-3.56 -- .090-.140 2.29-3.56 -- .080-.120 2.03-3.05
22-18 18-14 22-18 18-14
0.3-0.9 0.8-2.0 0.3-0.9 0.8-2.0
D Straight w/Ins. Sup. E 90 Down F 90 Down w/Ins. Sup. G Flag - 300 Box only H Flag - 500 Box only
1 2
22-18 18-14 22-18 18-14 20-16 18-14
0.3-0.9 0.8-2.0 0.3-0.9 0.8-2.0 0.5-1.4 0.8-2.0
Poke-In System
Stranded, fused stranded or solid lead wire. Shallow tab serrations. 3 Tab serration on top of tab only. 4 No serrations on tab. 5 Includes diode slot for 20 AWG [0.8 mm] diameter solid copper diode wire. 6 Special serration location for deeper poke-in.
7 Deeper poke-in. Special cavity detail required. These part numbers are available upon special request; contact Tyco Electronics Engineering for details. * Recognized under the Component Program of Underwriters Laboratories, Inc. Note: All tab terminals accept stranded, fused stranded or solid lead wire.
7
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com
Catalog 82221 Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals (Continued) 300 Box Splice Terminals
Material
Tin plated brass .300 [7.62] Series Box Typical Cavity Size 2, when "C" dimension is .120 [3.05] (See page 2) Typical Cavity Size 6, when "C" dimension is .070 [1.78] (See page 2)
Note: Special cavity required for Tri-slot splice terminal. Contact Tyco Electronics Engineering for details. Type
.300 [7.62]
Revised 10-02
.455 [11.56]
.120 [3.05]
A
Copper Magnet Wire AWG mm 33-31 A 300 Box Standard IDC Splice 31-28 27-24 20-183 28-24 23-202 B 300 Box Standard IDC Tri-Slot Splice 27-23 184 19-172 25-223 184 23.5-202 Range1 Dim. C .070 1.78 .070 1.78 .070 1.78 .120 3.05 -- -- -- Stock Thickness .012 0.30 .012 0.30 .012 0.30 .020 0.51 .016 0.41 .016 0.41 .016 0.41 .016 0.41
B
Part Number Strip L. P. -- -- -- 62903-1 1217858-1 1217853-1 1217613-1 63531-1 63532-1 63533-1 -- -- -- --
0.18-0.23 0.23-0.32 0.36-0.50 0.81-1.02 0.32-0.51 0.57-0.81 0.36-0.57 0.8-0.9 0.91-1.15 0.45-0.64 0.8-0.9 0.54-0.81
--
1217209-1
--
Two magnet wires may be terminated in the same terminal slot if diameters are equal. Single magnet wire only; 22 AWG [0.64 mm] or larger. 3 Bare wire only. 4 Single solid or fused stranded lead wire only. These part numbers are available upon special request; contact Tyco Electronics Engineering for details.
1 2
Dual Connection Terminals
Material
Tin plated brass
Note: Special cavity required. Contact Tyco Electronics Engineering for details.
A
Type Copper Magnet Wire Range1 AWG mm 32-31 30-28 30-27
1
Solid Lead Wire Range AWG mm 26-24 26-24 26-24 0.40-0.51 0.40-0.51 0.40-0.51
Stock Thickness .012 0.30 .012 0.30 .012 0.30
Strip Part Number 63005-1 63087-1 62766-1
A 165 Box Standard IDC Splice
0.20-0.23 0.25-0.32 0.25-0.36
These
Two magnet wires may be terminated in the same terminal lower slot if diameters are equal. part numbers are available upon special request; contact Tyco Electronics Engineering for details.
8
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com
Catalog 82221 Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals (Continued) Dual Connection Terminals
(Continued) Revised 10-02
Standard MAG-MATE Terminals
Material
Tin plated phos. bronze
.185 [4.70] .110 [2.79]
.345 [8.76]
Note: Special cavity required. Contact Tyco Electronics Engineering for details.
.070 [1.78]
B
Type Copper Magnet Wire Range1 AWG mm 32-31 30-28 29-28
1
Mating Tab .070 x .020 1.78 x 0.51 .070 x .020 1.78 x 0.51 .070 x .020 1.78 x 0.51
Stock Thickness .010 0.25 .010 0.25 .010 0.25
Strip Part Number 1217538-1 1217457-1 1217458-1
B 185 Box Standard IDC Tab Receptacle
0.20-0.23 0.25-0.32 0.29-0.32
Two magnet wires may be terminated in the same slot if diameters are equal.
300 Box F-Crimp Terminals
Material
Tin plated brass .300 [7.62] Series Box Typical Cavity Size 2, when "C" dimension is .120 [3.05] (See page 2) Typical Cavity Size 6, when "C" dimension is .070 [1.78] (See page 2)
A
Type Copper Magnet Wire Range1 AWG mm 33-31 0.18-0.23 Dim. C .070 1.78 .120 3.05 .070 1.78 .120 3.05 .120 3.05 .070 1.78 .120 3.05 .070 1.78 .120 3.05 Lead Wire Range3 AWG mm2 22-18 24-20 22-18 24-20 24-20 22-18 24-20 22-18 24-20 0.3-1.0 0.2-0.6 0.3-1.0 0.2-0.6 0.2-0.6 0.3-1.0 0.2-0.6 0.3-1.0 0.2-0.6 Stock Thickness .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .016 0.41 .012 0.30 .016 0.41 Part Number L. P. -- -- -- -- -- -- 62666-1 -- 62665-1
Strip
63235-1 63420-1 63236-1 62992-1 63641-1 63237-1 62459-1 63690-1 62458-1
31-28 30-27 A 300 Box Standard IDC F-Crimp 28-24 27-24 27-23 25-22 22-202
1 2 3
0.23-0.32 0.25-0.36 0.32-0.51 0.36-0.51 0.36-0.57 0.45-0.64 0.64-0.81
Two magnet wires may be terminated in the same terminal slot if diameters are equal. Single magnet wire only; 22 AWG [0.64 mm] or larger. Stranded, fused stranded or solid lead wire. These part numbers are available upon special request; contact Tyco Electronics Engineering for details.
9
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com
Catalog 82221 Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals (Continued) 187 Box F-Crimp Terminals
Material
Tin plated brass .187 [4.75] Series Box Typical Cavity Size 1 (See page 2)
.360 .187 [9.14] [4.75] .187 [4.75] .467 [11.86]
Revised 10-02
.090 [2.29]
.070 [1.78]
.090 [2.29]
.070 [1.78]
A
Type Copper Magnet Wire Range1 AWG mm 33-31 30-28 A 187 Box Standard IDC F-Crimp 27-25 26-24 24-222 B 187 Box F-Crimp w/ Ins Sup.
1 2
B
Ins. O.D. -- -- -- -- -- .071-.088 1.80 -2.23 Stock Thickness .010 0.25 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 Strip Part Number 63039-1 63039-23,5 63036-1 62608-14 62608-34 62609-14 62609-34 1217146-1 62610-14 63856-1 63856-2
Lead Wire Range3 AWG mm2 26-22 26-22 26-22 22-18 26-22 22-18 0.12-0.3 0.12-0.3 0.12-0.3 0.3-1.0 0.12-0.3 0.3-1.0
0.18-0.23 0.25-0.32 0.36-0.46 0.40-0.51 0.51-0.64 0.36-0.46
27-25
Two magnet wires may be terminated in the same terminal slot if diameters are equal. Single magnet wire only. 3 Stranded, fused stranded or solid lead wire. 4 Strip rereeled to feed through mini-applicator to crimp lead wire first, magnet wire termination is secondary operation.
300 Box Posted PCB Terminals
Solder Terminal
L
.042 [1.07]
Material
Tin over copper plated brass
L .300 [7.62]
Typical Cavity Size
(See page 2) Type A--Cavity Size 2 Type B--Cavity Size 6
Type
.135 [3.43]
.070 [1.78]
A
Copper Magnet Wire Range1 AWG mm 33-31 31-28 A 300 Box Standard IDC PCB Post 29-26 27-23 22-202 19-172 B PCB Post Shallow Box
1
B
Dim. L .540 13.72 .540 13.72 .540 13.72 .460 11.68 .460 11.68 .460 11.68 .475 12.07 Stock Thickness Tab Section Mag Wire .010 .010 0.25 0.25 .010 .010 0.25 0.25 .012 .012 0.30 0.30 .016 .016 0.41 0.41 .016 .016 0.41 0.41 .016 .016 0.41 0.41 .020 0.51 .012 0.30 Strip Part Number 63253-1 62928-1* 62958-1* 63659-1 63660-1 63661-1 1217302-1
0.18-0.23 0.23-0.32 0.29-0.40 0.36-0.57 0.64-0.81 0.91-1.15 0.18-0.23
33-31
Two magnet wires may be terminated in the same terminal slot if diameters are equal. 2 Single magnet wire only. * Recognized under the Component Program of Underwriters Laboratories, Inc. Note: PC Board hole size .050 [1.27].
10
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com
Catalog 82221 Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals (Continued) 187 Box Posted PCB Terminals
Type
Revised 10-02
Material
Tin plated brass, except where noted
Copper Magnet Wire Range1 AWG mm 33-31 0.18-0.23
Dim. L .267 6.78 .330 8.38 .267 6.78 .287 7.29 .330 8.38 .330 8.38 .287 7.29 .330 8.38
Stock Thickness .010 0.25 .010 0.25 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30
Part Number Strip L.P. 63565-10 62938-10 62938-23 63160-10 63818-10 62430-10 62430-23 62438-10 62438-20 63819-10 62439-10 62439-24 62439-33 -- 62934-1 . -- -- -- 62874-1 . -- -- -- 63645-1 -- --
Standard MAG-MATE Terminals
Typical Cavity Size 1
(See page 2)
A 187 Box Standard IDC PCB Post
L
30-28
0.25-0.32
27-25
0.36-0.46
24-222
0.51-0.64
Two magnet wires may be terminated in the same terminal slot if diameters are equal. Single magnet wire only. Reverse reeled version of -1. 4 Finish is tin over nickel plated brass. These part numbers are available upon special request; contact Tyco Electronics Engineering for details.
1 2 3
A
187 Box Tab Terminals
Material
Tin plated brass, except when noted
Right Left
L
Typical Cavity Size 1
(See page 2)
L .187 [4.75] .187 [4.75]
L
.187 [4.75]
.090 [2.29] .070 [1.78]
.090 [2.29]
.070 [1.78]
.090 [2.29]
.070 [1.78]
A
Type Copper Magnet Wire AWG mm 30-28 A 187 Box Standard IDC Straight Tab 29-27 30 25-222 B 187 Box Standard IDC Offset Tab-R.H. C 187 Box Standard IDC Offset Tab-L.H.
1 2 3
B
Range1 Dim. L .432 10.97 .432 10.97 .550 14.00 .700 17.78 .565 14.36 .700 17.78 .565 14.36 .700 17.78 Tab Size .110 x .020 2.79 x 0.51 .110 x .020 2.79 x 0.51 .071 x .025 1.80 x 0.63 .059 x .032 1.50 x 0.81 .059 x .032 1.50 x 0.81 .059 x .032 1.50 x 0.81 .059 x .032 1.50 x 0.81 .059 x .032 1.50 x 0.81
C
Stock Thickness Tab Section Mag Wire .020 .012 0.51 0.30 .020 .012 0.51 0.30 .025 .012 0.63 0.30 .032 .012 0.81 0.30 .032 .012 0.81 0.30 .032 .012 0.81 0.30 .032 .012 0.81 0.30 .032 .012 0.81 0.30 Strip Part Number 63702-1 1217196-13 1217405-1 1217013-1 1217641-1 1217459-1 1217642-1 1217460-1
0.25-0.32 0.29-0.36 0.25 0.46-0.64
27-25
0.36-0.45
27-25
0.36-0.45
Two magnet wires may be terminated in the same terminal if diameters are equal. Single magnet wire only. Finish is tin over nickel plated brass.
11
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com
Catalog 82221 Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals (Continued) 300 Box Tab Terminals
Material
Tin plated brass Revised 10-02
Typical Cavity Size 2
(See page 2)
.300 [7.62] L .300 [7.62] L .300 [7.62] L .300 [7.62] L
.135 [3.43] .120 [3.05]
.135 [3.43] .120 [3.05]
.135 [3.43] .120 [3.05]
.135 [3.43] .120 [3.05]
A
Type Copper Magnet Wire Range1 AWG mm 20 0.79 Dim. L .750 19.05 .895 22.73 .870 22.10 .660 16.76 .669 17.75 .669 17.75 .660 16.76 .669 17.75 .669 17.75 1.230 31.25 1.098 27.90
B
Tab Size .063 x .025 1.60 x 0.63 .063 x .025 1.60 x 0.63 .062 x .032 1.57 x 0.81 .071 x .025 1.80 x 0.63 .091 x .025 2.31 x 0.63 .091 x .025 2.31 x 0.63 .071 x .025 1.80 x 0.63 .091 x .025 2.31 x 0.63 .091 x .025 2.31 x 0.63 .071 x .025 1.80 x 0.63 .118 x .025 3.00 x 0.63
C
Stock Thickness Tab Section Mag Wire .025 .016 0.63 0.41 .025 .016 0.63 0.41 .032 .010 0.81 0.25 .025 .010 0.63 0.25 .025 .010 0.63 0.25 .025 .010 0.63 0.25 .025 .010 0.63 0.25 .025 .010 0.63 0.25 .025 .010 0.63 0.25 .025 0.63 .025 0.63 .012 0.30 .010 0.25
D
Part Number Strip L.P. 63965-12 1217595-12 63810-1 63909-1 63927-1 1217052-12 63910-1 63910-23 63926-1 1217051-13 63773-1 63247-1 63247-23 -- -- -- -- -- -- -- -- -- -- -- 1217032-1 --
A 300 Box Standard IDC Straight Tab
31 B 300 Box Standard IDC Offset Tab-R.H.
0.23
33-31
0.18-0.23
30 C 300 Box Standard IDC Offset Tab-L.H. D 300 Box Standard IDC Universal Offset Tab
1 2
0.25
33-31
0.18-0.23
30 31-28 32
0.25 0.23-0.32 0.20
Two magnet wires may be terminated in the same terminal slot if diameters are equal. Tinsel wire only. 3 Reverse reeled version of -1.
Type
Copper Magnet Wire Range1 AWG mm 33-31 31-28 0.18-0.23 0.23-0.32 0.36-0.50 0.72 0.86
Dim. C .070 1.78 .070 1.78 .070 1.78 .120 3.05 .120 3.05
Tab Size .125 x .020 3.17 x 0.51 .125 x .020 3.17 x 0.51 .125 x .020 3.17 x 0.51 .118 x .030 3.00 x 0.76 .118 x .030 3.00 x 0.76
C
E 300 Box Standard IDC Twisted Tab
27-24 212 19.52
E
Typical Cavity Size 2, when "C" dimension is .120 [3.05] (See page 2) Typical Cavity Size 6, when "C" dimension is .070 [1.78] (See page 2)
1 2
Stock Thickness Tab Section Mag Wire .020 .012 0.51 0.30 .020 .012 0.51 0.30 .020 .012 0.51 0.30 .030 .016 0.76 0.41 .030 .016 0.76 0.41
Strip Part Number 63806-1 63807-1 63808-1 63463-1 63216-1
Two magnet wires may be terminated in the same terminal slot if diameters are equal. Single magnet wire only.
12
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com
Catalog 82221 Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals (Continued) 300 Box Tab Terminals
(Continued) Revised 10-02
Standard MAG-MATE Terminals
Material
Tin plated brass
Typical Cavity Size 2
(See page 2)
.300 [7.62]
L L .310 [7.87]
.132 [3.35]
.120 [3.05]
.135 [3.43]
.120 [3.05]
F
G
Type
Copper Magnet Wire Range AWG mm 33-31 30 -28 0.18-0.23 0.25-0.32
Dim. L .585 14.86 .585 14.86 .585 14.86 .585 14.86 .585 14.86 .585 14.86 .775 19.68 .585 14.86 .585 14.86 .665 16.89 .665 16.89
Tab Size .118 x .020 3.00 x 0.51 .118 x .020 3.00 x 0.51 .118 x .020 3.00 x 0.51 .125 x .020 3.00 x 0.51 .118 x .020 3.00 x 0.51 .118 x .020 3.00 x 0.51 .125 x .020 3.00 x 0.51 .118 x .020 3.00 x 0.51 .118 x .020 3.00 x 0.51 .118 x .020 3.00 x 0.51 .118 x .020 3.00 x 0.51
27-23 F 300 Box Standard IDC Timer Tab
0.36-0.57
25-222 23.5-21.52 23-202 19-172 18 Lead2
0.45-0.64 0.54-0.68 0.57-0.81 0.91-1.15 1.02 0.45-0.64 0.54 0.81
Stock Thickness Tab Section Mag Wire .020 .010 0.51 0.25 .020 .010 0.51 0.25 .020 .016 0.51 0.41 .020 .016 0.51 0.41 .020 .016 0.51 0.41 .020 .016 0.51 0.41 .020 .016 0.51 0.41 .020 .016 0.51 0.41 .020 .016 0.51 0.41 .020 0.51 .020 0.51 .016 0.41 .016 0.41
Strip Part Number 1217746-1 1217745-1 63973-1 63489-1 1217596-1 1217593-1 63899-1 63972-1 63974-1 63974-23 1217210-1 1217210-23 1217211-1
G4 25-222 300 Box Standard IDC Poke-In 23.5-202 Combination Tab
1 2
Two magnet wires may be terminated in the same terminal slot if diameters are equal. Single magnet wire only; 22 AWG [0.64 mm] or larger. 3 Reverse reeled version of -1. 4 Poke-In feature accepts 20-18 AWG [0.5-0.8 mm2] Solid or overcoated stranded lead wire or 90 Poke-In tab. These part numbers are available upon special request; contact Tyco Electronics Engineering for details.
13
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com
Catalog 82221 Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals (Continued) Pin Receptacle Terminals with Right or Left Hand Diode Lead Slot
Material
Tin plated brass
.913 [23.20] .913 [23.20] .092 Dia. [2.34] .092 Dia. [2.34]
Revised 10-02
Typical Cavity Size 2
(See page 2)
.300 [7.62]
.300 [7.62]
.135 [3.43]
.120 [3.05]
.135 [3.43]
.120 [3.05]
A
Type A 300 Box Diode Offset- R.H. B 300 Box Diode Offset- L.H. Copper Magnet Wire AWG mm 32-31 Range1 Diode Lead AWG mm 22 0.64 Mating Pin Dia. .094 2.39 .094 2.39
B
Stock Thickness I/O Mag Wire .014 0.36 .014 0.36 .010 0.25 .010 0.25 Strip Part Number 63208-1 63326-1 63209-1 63308-1
0.20-0.23
31-27
0.23-0.36
22
0.64
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal. These part numbers are available upon special request; contact Tyco Electronics Engineering
for details.
Pin I/O Terminals
Material
Tin plated brass .300 [7.62] Series Box Styles A, B and C Typical Cavity Size 2 (See page 2) .500 [12.7] Series Box Style D Typical Cavity Size 4 (See page 2)
.060 [1.52]
.789 [20.29] .300 [7.62] .135 [3.43] .120 [3.05] .120 [3.05] .135 [3.43] .280 [7.11]
.135 [3.43]
.120 [3.05]
.120 [3.05]
A
Type A 300 Box Straight Pin B 300 Box Offset Pin-R.H.
B
Copper Magnet Wire Range1 AWG mm 27-23 . 0.36-0.57 Pin Dia. .060 1.52 .048 1.22 .048 1.22 .048 1.22 .048 1.22 .048 1.22 .090 2.29 .090 2.29
C
Stock Thickness I/O Mag Wire .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .016 0.41 .016 0.41 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .016 0.25 .016 0.41 .016 0.41 .016 0.41
D
Part Number Strip L.P. 63722-1 --
33-31 33-31
0.18-0.23 0.18-0.23 0.23-0.32 0.36-0.57 0.45-0.64 0.86-1.15 0.64-0.81
63443-1 63444-1 63569-1 63570-1 63788-1 63278-13 63277-13
-- -- 63879-1 63880-1 -- -- --
C 300 Box Offset Pin-L.H.
31-28 27-23 25-222
D 500 Box Straight Pin
1 2 3
27-23 22-20
14
Two magnet wires may be terminated in the same terminal slot if diameters are equal. Single magnet wire only; 22 AWG [0.64 mm] or larger. Varnish resist coating.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Dimensions are shown for reference purposes only. Specifications subject to change.
Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926
www.tycoelectronics.com
Catalog 82221 Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals (Continued) 110 Series FASTON Tab Terminals Standard MAG-MATE Terminals
Material
Tin plated brass
Optional Slot for 22 AWG [0.64 mm] Dia. Solid Copper Diode Wire (2 Wires Max.)
Revised 10-02
Typical Cavity Size 2
(See page 2)
A
Type Copper Magnet Wire Range1 AWG mm Diode Lead AWG mm -- 33-31 0.18-0.23 22 0.64 -- Tab Size .110 x .025 2.79 x 0.64 .110 x .025 2.79 x 0.64 Stock Thickness Strip Tab Mag Wire Part Number .025 0.64 .025 0.64 .010 0.25 .010 0.25 63110-1 63376-1
A 300 Box Standard IDC .110 [2.79] Tab w/ Optional Diode Slot
1
Two magnet wires may be terminated in the same terminal slot if diameters are equal.
Diode Lead Slot L
L
A
Type A 300 Box Standard IDC .110 [2.79] FASTON w/ Diode Slot Offset-R.H. Copper Magnet Wire Range1 AWG mm 31-27 0.23-0.36 20 20 30-27 0.25-0.36 20 22 31-27 0.23-0.36 20 20 30-27 0.25-0.36 20 0.81 0.81 0.81 0.81 0.64 0.81 0.81 Diode Lead AWG mm 22 0.64 Tab Size .110 x .032 2.79 x 0.81 .110 x .032 2.79 x 0.81 .110 x .032 2.79 x 0.81 .110 x .032 2.79 x 0.81 .110 x .032 2.79 x 0.81 .110 x .032 2.79 x 0.81 .110 x .032 2.79 x 0.81 .110 x .032 2.79 x 0.81 Dim. L .965 24.51 .965 24.51 .965 24.51 .895 22.73 .965 24.51 .965 24.51 .965 24.51 .895 22.73
B
Stock Thickness Tab Mag Wire .032 .010 0.81 0.25 .032 .010 0.81 0.25 .032 .014 0.81 0.36 .032 .014 0.81 0.36 .032 .010 0.81 0.25 .032 .010 0.81 0.25 .032 .014 0.81 0.36 .032 .014 0.81 0.36 Part Number Strip L.P. 63319-1 63331-1 -- 63177-1 63276-1 63330-1 -- 63178-1 -- 63434-1 63529-1 -- -- 63433-1 63530-1 --
B 300 Box Standard IDC .110 [2.79] FASTON w/ Diode Slot Offset-L.H.
1
Two magnet wires may be terminated in the same terminal slot if diameters are equal. These part numbers are available upon special request; contact Tyco Electronics Engineering for details.
Note: .110 [ 2.79] Tab Terminals mate with compatible FASTON receptacles. Request AMP Catalog 82004.
15
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com
Catalog 82221 Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals (Continued) 110 Series FASTON Tab Terminals
(Continued) Revised 10-02
Material
Tin plated brass
.625 [15.88]
Typical Cavity Size 2
(See page 2)
Note: .110 [2.79] Tab Terminals mate with compatible FASTON receptacles. Request AMP Catalog 82004.
.135 [3.43] .120 [3.05] .300 [7.62]
A
Type Copper Magnet Wire AWG mm 30-27 A5 300 Box Standard IDC .110 [2.79] FASTON Tab 27-23 23-202 19-17 B5,6 300 Box Single IDC w/ Strain Relief Slot C4,5 Poke-In Combination Tab
1 2 3
B
Range1 Tab Size .110 x .020 2.79 x 0.51 .110 x .020 2.79 x 0.51 .110 x .020 2.79 x 0.51 .110 x .020 2.79 x 0.51 .110 x .020 2.79 x 0.51 .110 x .020 2.79 x 0.51 .110 x .020 2.79 x 0.51 .110 x .020 2.79 x 0.51 Stock Thickness Tab Mag Wire .020 .012 0.51 0.30 .020 .016 0.51 0.41 .020 .016 0.51 0.41 .020 .020 0.51 0.51 .020 .016 0.51 0.41 .020 .016 0.51 0.41 .020 .012 0.51 0.30 .020 .012 0.51 0.30
C
Part Number Strip L.P. 63777-1 63746-1 63486-1 63145-1 63827-1 1217783-1 63062-13 63063-13 63063-2 -- -- -- -- -- -- 1217430-13 -- --
0.25-0.36 0.36-0.57 0.45-0.64 0.91-1.15 0.36-0.57 0.54-0.81 0.32-0.51 0.45-0.64
27-23 23.5-202 28-24 25-222
Two magnet wires may be terminated in the same terminal slot if diameters are equal. Single magnet wire only; 22 AWG [0.64 mm] or larger. Varnish resist coating. 4 Poke-In feature accepts 20-18 AWG [0.5-0.8 mm2] Solid or overcoated stranded lead wire or 90 Poke-In tab. 5 After insertion into plastic cavity, tab portion must be bent over 45-90 or potted in to prevent pullout when mating receptacle is disconnected. 6 Strain relief slot for high vibration applications. These part numbers are available upon special request; contact Tyco Electronics Engineering for details.
16
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com
Catalog 82221 Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals (Continued) 187 Series FASTON Tab Terminals Standard MAG-MATE Terminals
Material
Tin plated brass Revised 10-02
Typical Cavity Sizes
(See page 2) Type A--Cavity Size 2
A
Type Copper Magnet Wire Range1 AWG mm 33-31 0.18-0.23 Dim. L .630 16.00 .660 16.76 .630 16.00 Tab Feature Dimple Hole Dimple Dimple Dimple .630 16.00 Hole -- .660 16.76 .630 16.00 Hole -- Dimple 0.64-0.81 .630 16.00 Hole Dimple Hole 21-193 Aluminum .630 16.00 Dimple Hole Dimple Hole Dimple Hole Dimple Hole Tab Size .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .032 4.75 x 0.81 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .032 4.75 x 0.81 .187 x .032 4.75 x 0.81 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 Stock Thickness Part Number Tab Mag. Wire Section Section Strip L. P. .020 .010 62513-1* 62663-1 0.51 0.25 .020 .012 63584-1 -- 0.51 0.30 .020 .012 62512-1* -- 0.51 0.30 63510-15, -- .032 .012 62678-1* 1217178-1 0.81 0.30 .020 .016 62514-1* 63852-1 0.51 0.41 62514-25* -- -- .020 .016 63664-15 0.51 0.41 63664-2 -- .020 .016 63461-1 -- 0.51 0.41 1217243-16 -- .020 .016 63585-1 -- 0.51 0.41 .020 .016 63776-1 -- 0.51 0.41 .020 .016 62511-1* 62661-1 0.51 0.41 62511-25 -- -- .020 .016 63663-15 0.51 0.41 63663-2 -- .032 .016 1217065-1 -- 0.81 0.41 .032 .016 1217128-1 -- 0.81 0.41 .020 .016 -- 63293-1 0.51 0.41 .020 .016 -- 63669-1 0.51 0.41 .020 .020 -- 62904-17 0.51 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .016 0.41 .016 0.41 63670-1 63273-1 63511-15 63665-15 63494-1 63668-1 -- 63829-1 -- -- -- --
30-27
0.25-0.36
27-23
0.36-0.57
23 A4 300 Box Standard IDC .187 [4.75] 22-202 FASTON Tab
0.57
0.72-0.91
20-182
0.81-1.02
.630 16.00
19-172
0.91-1.15
.630 16.00
18.5-16.53 Aluminum 0.97-1.22
1 2
.630 16.00
Note: .187 [4.75] Tab Terminals mate with compatible FASTON receptacles. Request AMP Catalog 82004.
Two magnet wires may be terminated in the same terminal slot if diameters are equal. Single magnet wire only. 3 Single aluminum magnet wire only. 4 After insertion into plastic cavity, tab portion must be bent over 45-90 or potted in to prevent pullout when mating receptacle is disconnected. 5 Varnish resist coating. 6 Special wide body cut off for added stability. 7 Single bare copper wire only. * Recognized under the Component Program of Underwriters Laboratories, Inc. These part numbers are available upon special request; contact Tyco Electronics Engineering for details.
Chart continued on next page
17
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com
Catalog 82221 Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals (Continued) 187 Series FASTON Tab Terminals
(Continued)
Hole or Dimple Dimple L .300 [7.62] .187 [4.75]
Revised 10-02
Material
Tin plated brass
Typical Cavity Sizes
(See page 2) Type B--Cavity Size 5 Type C--Cavity Size 5 Type D--Cavity Size 3
.135 [3.43] .120 [3.05] .120 [3.05]
187 Series Combination Poke-In FASTON Terminals
Material
Tin plated brass
B
Type Copper Magnet Wire Range1 AWG mm 33-31 31-28 30-27 0.18-0.23 0.23-0.32 0.25-0.36 0.36-0.57 Dim. L .630 16.00 .630 16.00 .630 16.00 .630 16.00
C
Tab Feature Hole Hole Hole Hole -- Hole -- Hole Dimple Hole -- Dimple Dimple Hole Hole Hole Dimple Hole Hole Dimple Hole Tab Size .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .032 4.75 x 0.81
D
Stock Thickness Tab Mag. Wire Section Section .020 .010 0.51 0.25 .020 .010 0.51 0.25 .020 .012 0.51 0.30 .020 .016 0.51 0.41 .020 .016 0.51 0.41 .020 .016 0.51 0.41 .020 .016 0.51 0.41 .020 .016 0.51 0.41 .020 .016 0.51 0.41 .020 .016 0.51 0.41 .020 .016 0.51 0.41 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .032 0.51 .016 0.41 .010 0.25 .010 0.25 .012 0.30 .012 0.30 .012 0.30 .016 0.41 .010 0.25 .016 0.41 Strip Part Number 63108-1 62743-1 63109-1 63107-1 1217493-1 63340-1 1217493-1 63429-1 63429-26 62888-1 62888-26 63782-1 1217592-1 1217004-1 63255-1 63544-1 63505-1 63760-1 63254-1 63478-1 63447-1 63256-2 63018-1
Typical Cavity Sizes
(See page 2) Type E--Cavity Size 2 Type F--Cavity Size 3
27-23 B 300 Box Standard IDC Narrow Body Latch Type
23-202
0.57-0.81
.630 16.00 .630 16.00 .630 16.00 .630 16.00 .630 16.00 .630 16.00 .730 18.54 .630 16.00 .630 16.00 .730 18.54 .630 16.00 .630 16.00 .630 16.00
22-202 19-172
0.64-0.81 0.91-1.15
18
lead2
0.80-0.92
mm2
C3 Narrow Body 2 Latch Type w/ 23.5-20 Strain Relief Slot
0.54-0.81
E
.187 [4.75]
33-31 D 300 Box Standard IDC Wide Body Latch Type
0.18-0.23
31-28
0.23-0.32
30-27
0.25-0.36
27-23
.310 [7.87] L
0.36-0.57 0.81-0.23
E4,5 Poke-In 33-31 Combination Tab F4 Poke-In Combination Tab 28-24 Wide Body Latch Type
1 2 3 4 5
.135 [3.43]
0.32-0.51
Hole
1217857-1
.120 [3.05]
F
Note: .187 [4.75] Tab Terminals mate with compatible FASTON receptacles. Request AMP Catalog 82004.
Two magnet wires may be terminated in the same terminal slot if diameters are equal. Single magnet wire only; 22 AWG [0.64 mm] or larger. Strain relief slot for high vibration applications. Poke-In feature accepts 20-18 AWG [0.5-0.8 mm2] solid, fused stranded lead wire or 90 poke-in tab terminal. After insertion into plastic cavity, tab portion must be bent over 45-90 or potted in to prevent pullout when mating receptacle is disconnected. 6 Splice free reeling. These part numbers are available upon special request; contact Tyco Electronics Engineering for details.
Chart continued on next page
Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com
18
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Catalog 82221 Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals (Continued) 187 Series FASTON Tab Terminals
(Continued)
L
Revised 10-02
.187 [4.75] Hole
.187 [4.75]
Standard MAG-MATE Terminals
Material
Tin plated brass
.505 [12.83] .505 [12.83] .281 [7.14] .120 [3.05] .281 [7.14]
L
Typical Cavity Sizes
(See page 2) Type G--Cavity Size 4 Type H--Cavity Size 4 Type J--Cavity Size 4
.120 [3.05]
G
Copper Magnet Wire Range1 AWG mm 22-20 19-17 0.64-0.81 0.91-1.15
H
J
Stock Thickness Part Number Tab Mag. Wire Section Section Strip L. P. .020 .020 -- .. 63708-14 0.51 0.51 .020 .020 63643-1 -- 0.51 0.51 .020 .020 63667-14 63599-14 0.51 0.51 .020 .020 -- 63427-1 0.51 0.51 .032 .020 1217075-1 -- 0.81 0.51 .020 .020 -- 63666-14 0.51 0.51 .020 .020 63762-1 -- 0.51 0.51 .020 .020 63353-1 -- 0.51 0.51 .020 .016 63428-1 -- 0.51 0.41 .020 .020 1217042-1 -- 0.51 0.51 .020 .020 63983-1 -- 0.51 0.51 .032 .020 1217339-1 -- 0.81 0.51 .020 .020 63995-1 -- 0.51 0.51 .032 .020 1217090-1 -- 0.81 0.51 .020 .020 63996-1 -- 0.51 0.51 .020 .020 1217491-1 -- 0.51 0.51 .020 .020 1217492-1 -- 0.51 0.51
Type
Dim. L .830 21.08 .830 21.08
Tab Feature Dimple Hole Hole
Tab Size .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .032 4.75 x 0.81 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .032 4.75 x 0.81 .187 x .020 4.75 x 0.51 .187 x .032 4.75 x 0.81 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51
17.5-16 G3 500 Box Standard IDC
1.09-1.29
.830 21.08
Hole Hole Hole
16-15
1.29-1.45
.830 21.08
Hole Dimple
14.5-132 27-23
1.54-1.83 0.36-0.57
.830 21.08 .830 21.08 .830 21.08
Dimple Hole Hole Hole Hole Hole Hole -- --
22-20 H3,5 500 Box Single IDC w/ Strain Relief Slot 19-17
0.64-0.81
0.91-1.15
.830 21.08 .830 21.08 .830 21.08 .830 21.08
16-15 J 500 Box Standard IDC Latch Type
1 2
1.29-1.45 0.64-0.81 0.91-1.15
22-20 19-17
Two magnet wires may be terminated in the same terminal slot if diameters are equal. Single magnet wire only. 3 After insertion into plastic cavity, tab portion must be bent over 45-90 or potted in to prevent pullout when mating receptacle is disconnected. 4 Varnish resist coating. 5 Strain relief slot for high vibration applications. These part numbers are available upon special request; contact Tyco Electronics Engineering for details.
19
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com
Catalog 82221 Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals (Continued) 250 Series FASTON Tab Terminals
Material
Tin plated brass
Hole or Dimple L .300 [7.62] .135 [3.43] .120 [3.05] .135 [3.43] .300 [7.62] .120 [3.05] .300 [7.62] .135 [3.43] Dimple L Hole or Dimple L Locking Latch (2)
Revised 10-02
Typical Cavity Sizes
(See page 2) Type A--Use Cavity Size 2 Type B--Use Cavity Size 5 Type C--Use Cavity Size 3
.120 [3.05]
A
Type Copper Magnet Wire Range1 AWG mm 33-31 30-27 A3 300 Box Standard IDC .250 [6.35] FASTON Tab 28-24 Dim. L Tab Feature Dimple
B
Stock Thickness Tab Mag. Wire Section Section .250 x .032 .032 .010 6.35 x 0.81 0.81 0.25 Tab Size .250 x .032 6.35 x 0.81 .250 x .032 6.35 x 0.81 .250 x .032 6.35 x 0.81 .250 x .032 6.35 x 0.81 .250 x .032 6.35 x 0.81 .250 x .032 6.35 x 0.81 .250 x .032 6.35 x 0.81 .250 x .032 6.35 x 0.81 .250 x .032 6.35 x 0.81 .250 x .032 6.35 x 0.81 .250 x .032 6.35 x 0.81 .250 x .032 6.35 x 0.81 .250 x .032 6.35 x 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .012 0.30 .016 0.41 .016 0.41 .016 0.41 .020 0.51 .010 0.25 .012 0.30 .016 0.41 .016 0.41 .010 0.25 .012 0.30 .012 0.30 .012 0.30
C
Part Number Strip L. P. 62600-1* 62655-1 62600-27 --. 62651-1* 62656-1 63055-1 --. 63328-1 --. . 63607-1 -- 62652-17* 62657-1 62652-26,7 --. 62939-13,4, -- . 63920-17,9 --. --. 63159-17, 62653-1* 62658-1 7 1217031-17 62653-2 62653-36 --. . 63200-1 -- 63026-1 63027-1 1217860-1 1217870-1 63133-1 63309-1 63309-27 63618-18 63403-2 1217152-1 . 63132-1 63132-210 63132-34 63499-1 63499-27 63571-1 63571-27 63128-1 63128-37 63601-1 63601-27 63614-1 -- -- -- -- . . . .
Note: .250 [6.35] tab terminals mate with compatible FASTON receptacles. Request AMP Catalog 82004.
.750 0.18-0.231 19.05
27-23
Dimple .750 0.25-0.361 19.05 Hole Dimple & Hole .750 0.32-0.511 19.05 Hole Dimple Dimple 0.36-0.571 .750 Dimple 19.05 Dimple Hole .750 0.64-0.81 19.05
1
250 Series Combination Poke-In FASTON Tab Terminal
Material
Tin plated brass
B Narrow Body Latch Type
22-202
Dimple Dimple Dimple Dimple Dimple Dimple Dimple Hole Hole Hole Dimple Hole Dimple Dimple Dimple Hole Hole Hole Hole Dimple Dimple Dimple Hole
Typical Cavity Sizes 3 (Type D)
(See page 2)
20-182 .750 1 Bare Wire 0.81-1.02 19.05 .750 33-31 0.18-0.231 19.05 .750 30-27 0.25-0.361 19.05 .750 27-23 0.36-0.57 19.05 .750 23-202 0.57-0.81 19.05 33-31 31-28 30-28 0.18-0.23
1
.750 19.05
.250 [6.35]
.750 0.23-0.321 19.05 .750 0.25-0.321 19.05 0.25-0.361 .750 19.05
--. --. --. --. . -- -- .
Hole L .310 [7.87]
C Wide Body Latch Type
30-27
27-23 22-202
.750 0.36-0.571 19.05 .750 0.64-0.811 19.05 .750 0.91-1.151 19.05 .750 0.32-0.51 19.05
.250 x .032 6.35 x 0.81 .250 x .032 6.35 x 0.81 .250 x .032 6.35 x 0.81 .250 x .032 6.35 x 0.81 terminal.
.032 0.81 .032 0.81 .032 0.81 .032 0.81
.016 0.41 .016 0.41 .016 0.41 .016 0.41
.135 [3.43]
.120 [3.05]
19-172 D5 Poke-In Combination Tab 28-24 Wide Body Latch Type
1 2 3
63203-1 --. --. 63898-1 --. --. --. 63207-1 --. --. --. . --
D
Hole
1217856-2
--.
Two magnet wires may be terminated in the same terminal slot if diameters are equal. Single magnet wire only; 22 AWG [0.64 mm] or larger. After insertion into plastic holder, tab portion must be bent over 45-90 or potted in to prevent pullout when mating receptacle is disconnected. 4 Varnish resist coating. 5 Poke-In feature accepts 20-18 AWG [0.5-0.8 mm2] solid, fused stranded lead wire or 90 Poke-In tab
6 Reverse reeled version of -1. 7 Half hard temper brass. 8 Special key hole wire slot block. 9 Special wide neck design. 10 Material is unplated brass. These part numbers are available
upon special request; contact Tyco Electronics Engineering for details. * Recognized under the Component Program of
Chart continued on next page
20
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com
Catalog 82221 Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals (Continued) 250 Series FASTON Tab Terminals
(Continued) Revised 10-02
Standard MAG-MATE Terminals
Material
Tin plated brass
L L
Typical Cavity Sizes
(See page 2) Type E--Use Cavity Size 4 Type F--Use Cavity Size 4
E
F
Type
Copper Magnet Wire Range1 AWG mm 22-20 19-17 0.64-0.81 0.91-1.15 1.29-1.45
Dim. L .952 24.18 .952 24.18 .952 24.18 .952 24.18 .952 24.18 .952 24.18 .952 24.18 .952 24.18 .952 24.18
Tab Feature Hole Hole Hole Dimple Hole Dimple Dimple Dimple Dimple Dimple
Tab Size .250 x .032 6.35 x 0.81 .250 x .032 6.35 x 0.81 .250 x .032 6.35 x 0.81 .250 x .032 6.35 x 0.81 .250 x .032 6.35 x 0.81 .250 x .032 6.35 x 0.81 .250 x .032 6.35 x 0.81 .250 x .032 6.35 x 0.81 .250 x .032 6.35 x 0.81 .250 x .032 6.35 x 0.81
E3 500 Box Standard IDC Wide Neck
16-15
14-132
1.61-1.83
22-20 19-17 F3 500 Box Standard IDC Narrow Neck 16-15 14-132 122
1 2
0.64-0.81 0.91-1.15 1.29-1.45 1.61-1.83 2.05
Stock Thickness Tab Mag. Wire Section Section .032 .020 0.81 0.51 .032 .020 0.81 0.51 .032 .020 0.81 0.51 .032 .020 0.81 0.51 .032 .020 0.81 0.51 .032 .020 0.81 0.51 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .020 0.51 .020 0.51 .020 0.51 .020 0.51
Part Number Strip L. P. 63495-14 63882-1
-- 63464-2 63464-34 63598-1 63459-2 63881-1 63459-34 -- 63460-14, 63883-1 -- 1217588-1 63816-1 -- 63816-24 -- 63155-14 62923-14 62923-24,5 62923-34.6 63064-14 63465-1 63371-14 63425-14 63336-1 -- -- -- 63263-1 -- -- --
Two magnet wires may be terminated in the same terminal slot if diameters are equal. Single magnet wire only. 3 After insertion into plastic holder, tab portion must be bent over 45-90 or potted in to prevent pullout when mating receptacle is disconnected. 4 Varnish resist coating. 5 Box-up reversed reel version of -1. 6 Box-up reeled version of -1. These part numbers are available upon special request; contact Tyco Electronics Engineering for details.
21
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com
Catalog 82221 Magnet Wire Terminals and Termination Systems Slim Line MAG-MATE Terminals Product Facts
s s s s
Revised 10-02
Terminates all magnet wire film insulations Eliminates need for prestripping conductors Eliminates need to post insulate termination Excess magnet wire is automatically trimmed during the termination process Series 187 and 250 Tab terminals available Terminates 33-17 AWG [0.18-1.15 mm] magnet wire Simultaneously terminates two magnet wires of the same size in one terminal from 33-23 AWG [0.180.57 mm] Available in strip form for semi-automatic or fully automatic insertions Available in loose piece form for hand tool insertions Varnish resist tab terminals are available for special applications High speed, fully automated integrated systems provide uniform terminations reliability at the lowest possible applied cost Clean metal-to-metal interface produces stable, gas-tight electrical terminations free of oxides and other contaminants Recognized under the Component Recognition Program of Underwriters Laboratories Inc., File No. E13288
R
s s s
s
s s
s
Tyco Electronics offers a full selection of Series 187 and 250 Slim Line MAG-MATE Tab insulation displacement (IDC) terminals for magnet wire terminations. Slim Line MAG-MATE Series 187 and 250 tab terminals with a single IDC slot terminate 33-17 AWG [0.18 to 1.15 mm]. Each IDC slot terminates up to four consecutive magnet wire ranges. Two magnet wires with the same diameter can be terminated in one terminal down to 23 AWG [0.57 mm]. According to Tyco Electronics specifications MAG-MATE cavities are either integrated into coil bodies or especially designed cavity housings.The magnet wires are precisely positioned in the "U" shaped designed termination slots. The MAG-MATE Inserter cuts the terminals from the strip and places the terminals over the magnet wire into the plastic cavities.
During this operation the small stripping devices penetrate the film insulation from the magnet wire. Residual spring energy in the terminal causes the side walls of each IDC slot to function as opposing cantilever beams. This constant pressure results in an intimate metalto-metal interface, providing a reliable, long-term connection. The wiping action between the wire and terminals removes oxides or other contaminants present on both the conductor and the terminal slot side walls, producing a clean, stable, gas-tight electrical termination. The AMP MAG-MATE Inserter may be used as a semi-automatic bench machine or integrated in production lines for fullyautomatic applications.
Typical Plastic Cavity
Not for design, Tyco Electronics will supply required dimensions of cavity for each customer application.
s
.375 [9.53] Min.
.270 Min. [6.86]
.115 Min. [2.92]
s
Reference Application Spec. 114-2147
Applications
s s s s s s
Technical Documents
Application Specifications describe requirements for using the product in its intended application and or crimping information. They are intended for the Packaging and Design Engineer and the Machine Setup Person. 114-2140--Slim Line MAG-MATE Terminals
Motor windings and connections Coil Connections Transformer windings and connections Bobbin connections Lighting Ballasts Power Supplies
22
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com
Catalog 82221 Magnet Wire Terminals and Termination Systems Slim Line MAG-MATE Terminals (Continued) 187 Series FASTON Tab Terminals Slim Line MAG-MATE Terminals
Material
Tin Plated Brass
Type
.187 [4.75] .020 [0.51]
Revised 10-02
Copper Magnet Wire Range1 AWG mm 33-31 0.18-0.23
Dim. L .630 16.00 .630 16.00 .630 16.00 .760 19.31 .630 16.00 .630 16.00
Tab Feature Hole Dimple Hole Hole Dimple Hole Dimple Plain Hole Dimple Hole Hole Dimple
Tab Size .187 x .020 4.75 x 0.51 .187 x .032 4.75 x 0.81 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .032 4.75 x 0.81 .187 x .020 4.75 x 0.51
Hole or Dimple
30-28 A .187 [4.75] FASTON Tab
L
0.25-0.32
27-24
0.36-0.51
23-202
.135 [3.43] .016 [0.41]
1 2
0.57-0.81
19-172
0.91-1.15
Stock Thickness Part Number Tab Mag. Wire Section Section Strip L. P. .020 .012 63710-2 -- 0.51 0.30 63738-2 -- .032 .012 1217666-1 -- 0.81 0.30 .020 .012 63711-2 -- 0.51 0.30 63737-2 -- .020 .016 63712-2 -- 0.51 0.41 63736-2 -- .020 .016 1217497-1 -- 3 0.51 0.41 1217497-2 -- .020 .016 63713-2 1217714-1 0.51 0.41 63735-2 -- .032 .016 1217516-1 -- 0.81 0.41 .020 .016 63714-2 -- 0.51 0.41 63734-2 --
A
Two magnet wires may be terminated in the same terminal slot if diameters are equal. Single magnet wire only; 22 AWG [0.64] or larger. 3 Reverse reeled version of -1.
250 Series FASTON Tab Terminals
Material
Tin Plated Brass
.250 [6.35] .032 [0.81]
Type
Copper Magnet Wire Range1 AWG mm 33-31 0.18-0.23 0.25-0.32 0.36-0.51 0.57-0.81 0.91-1.15
Dim. L .752 19.10 .752 19.10 .752 19.10 .752 19.10 .752 19.10
Tab Feature Hole Dimple Hole Dimple Hole Dimple Hole Dimple Hole Dimple
Tab Size .250 x .032 6.35 x 0.81 .250 x .032 6.35 x 0.81 .250 x .032 6.35 x 0.81 .250 x .032 6.35 x 0.81 .250 x .032 6.35 x 0.81
Hole or Dimple
30-28 B .250 [6.35] FASTON Tab
L
27-24 23-202 19-172
Stock Thickness Tab Mag. Wire Section Section .032 .012 0.81 0.30 .032 .012 0.81 0.30 .032 .016 0.81 0.41 .032 .016 0.81 0.41 .032 .016 0.81 0.41
Strip Part Number 63716-2 63744-2 63717-2 63743-2 63718-2 63742-2 63719-2 63741-2 63720-2 63740-2
1 2
.135 [3.43] .016 [0.41]
Two magnet wires may be terminated in the same terminal slot if diameters are equal. Single magnet wire only; 22 AWG [0.64] or larger.
B
23
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com
Catalog 82221 Magnet Wire Terminals and Termination Systems Slim Line MAG-MATE Terminals (Continued) Tab Terminals
Material
Tin Plated Brass
.059 [1.50] .139 [3.53] .032 [0.81]
Revised 10-02
.135 [3.43]
L
.220 [5.59] .013 [0.33]
C
Type
Copper Magnet Wire Range1 AWG mm 33-31 0.18-0.23 0.18-0.23 0.18-0.23
Dim. L .725 18.42 .725 18.42 .760 19.29
Diode Size #20 0.8 #22.5 0.6 #22.5 0.6
Tab Size .059 x .032 1.50 x 0.81 .059 x .032 1.50 x 0.81 .059 x .032 1.50 x 0.81
C Combination Diode Slot/Tab
33-31 33-31
Stock Thickness Tab Mag. Wire Section Section 0.032 0.012 0.81 0.30 0.032 0.012 0.81 0.30 0.032 0.012 0.81 0.30
Strip Part Number 63888-1 63903-1 1217709-1
1
Two magnet wires may be terminated in the same terminal slot if diameters are equal.
24
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com
Catalog 82221 Magnet Wire Terminals and Termination Systems Mini MAG-MATE Terminals Product Facts
s
Revised 10-02
Terminates all fine gauge magnet wire film insulations Eliminates need to prestripping conductors Eliminates need to post insulate termination Terminates 52-30 AWG [0.254-0.0198 mm] diameter copper magnet wire Poke-In leaf style accepts 22 -18 AWG [0.3-0.9 mm] overcoated stranded or solid lead wire Available in strip form for semi-automatic or fully automatic insertions Available in both open and closed cavity systems High speed, fully automated integrated systems provide uniform terminations reliability at the lowest possible applied cost Recognized under the Component Recognition Program of Underwriters Laboratories Inc, File No. E13288
R
Mini MAG-MATE Terminals
s s s
s
s
s s
s
Applications
s s s s s s
Tyco Electronics offer AMP Mini MAG-MATE poke-in, crimp wire barrel, post and quick disconnect tab insulation displacement (IDC) terminals for fine gauge magnet wire terminations. Mini MAG-MATE terminals are designed to terminate 52-30 AWG [0.2540.198 mm] diameter copper magnet wire; poke-in leaf terminals accept 22-18 AWG [0.3-0.9 mm2] overcoated stranded or solid lead wire. The terminal design uses the AMPLIVAR serrated burr technology to penetrate the film insulation of copper magnet wire. Mini MAG-MATE cavity pockets, designed to Tyco Electronics specifications, include a wire receiving slot and wire tie-off post that is either integrated into coil bodies or specially designed cavity housings.
Ignition coils Small motors Synchronist timers Electric meter coils Solenoids Relays
The magnet wire is wrapped around the tie-off post and placed across the cavity slot. After the coil is wound, the finish end of the magnet wire is dressed through the second cavity slot and tied to its tie-off post. The Mini MAG-MATE Inserter shears the terminal from the carrier strip and insert the terminal into the cavity by a dual ram insertion mechanism. As the unexpanded terminal approaches the bottom of the cavity the upper ram stops. The lower ram continues to push to a prescribed depth to expand the terminal and complete the termination process. The fully seated terminal fits squarely into the cavity, while the serrated leg of the terminal cams against the pre-positioned magnet wire to penetrate the film insulation and provide a stable electrical termination.
Typical Plastic Cavity
Not for design, Tyco Electronics will supply required dimensions of cavity for each customer application.
Reference Application Spec. 114-2047
Technical Documents
Application Specifications describe requirements for using the product in its intended application and or crimping information. They are intended for the Packaging and Design Engineer and the Machine Setup Person. 114-2047--Mini MAG-MATE Terminals
25
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com
Catalog 82221 Magnet Wire Terminals and Termination Systems Mini MAG-MATE Terminals (Continued) Termination Sequence
Revised 10-02
Terminal Removed from Carrier
Terminal Inserted
Termination Complete
Poke-In Tab Terminal
Material
.010 [0.25] tin plated brass
A
B
Type
Copper Magnet Wire Range Lead Wire Range1 AWG mm AWG mm2 52-42 0.02-0.06 0.05-0.13 0.10-0.25 0.02-0.06 0.05-0.13 0.10-0.25 22-18 22-18 22-18 -- -- --
A Lead Wire Poke-In
44-36 38-30 52-42
B Tab Poke-In
44-36 38-30
Stock Thickness Strip Poke-In Beam Mag Wire Part Number 0.010 0.010 0.3-0.9 -- 62781-1 0.25 0.25 0.010 0.010 0.3-0.9 -- 62780-1 0.25 0.25 0.010 0.010 0.3-0.9 -- 62606-1 0.25 0.25 .050 x .020 0.010 0.010 -- 63613-13 1.27 x 0.51 0.25 0.25 .060 x .020 0.010 0.010 63795-12 -- 1.52 x 0.51 0.25 0.25 63845-12,3 .060 x .020 0.010 0.010 -- 63844-12,3 1.52 x 0.51 0.25 0.25 Mating Tab
Solid or overcoated stranded lead wire only. 2 Radius on beam leaf tip. 3 Finish is select gold plated on lead tip.
1
26
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com
Catalog 82221 Magnet Wire Terminals and Termination Systems Mini MAG-MATE Terminals (Continued) Posted Terminal
Material
Tin over premilled brass
.169 [4.29] .540 [13.72] .770 [19.56] .138 [3.51] .060 [1.52]
Revised 10-02
.138 [ 3.51]
.060 [1.52]
Mini MAG-MATE Terminals
A
Type A PCB Post Copper Magnet Wire Range AWG mm 44-36 38-30 44-36 38-30 38-30 0.05-0.13 0.10-0.25 0.05-0.13 0.10-0.25 0.10-0.25
B
Post Size .024 x .020 0.62 x 0.51 .024 x .020 0.62 x 0.51 .150 x .020 3.81 x 0.51 .150 x .020 3.81 x 0.51 .070 x .020 1.78 x 0.51
C
Stock Thickness Post Mag Wire .020 .010 0.51 0.25 0.020 0.010 0.51 0.25 0.020 0.010 0.51 0.25 0.020 0.010 0.51 0.25 0.020 0.010 0.51 0.25 Strip Part Number 1217804-1 63675-4 63955-1 63956-1 63041-1
B Solder Post C Wire Wrap Post
These part numbers are available upon special request; contact Tyco Electronics Engineering for details.
FASTON Tab Terminals
Material
Tin over premilled brass
.138 [3.51]
.060 [1.52]
.880 [22.35]
A
Type A .110 [2.79] FASTON Tab B .187 [4.75] FASTON Tab C .250 [6.35] FASTON Tab Copper Magnet Wire Range AWG mm 38-30 44-36 38-30 44-36 38-30 0.10-0.25 0.05-0.13 0.10-0.25 0.05-0.13 0.10-0.25
B
Tab Size .110 x .020 2.79 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .250 x .032 6.35 x 0.81 .250 x .032 6.35 x 0.81
C
Stock Thickness Post Mag Wire .020 0.51 .020 0.51 .020 0.51 .032 0.81 .032 0.81 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 Strip Part Number 63161-1 63778-1 62816-1 1217529-1 1217000-1 63999-1
Crimp Wire Barrel Terminal
Material
Tin plated brass
Type Copper Magnet Wire Range AWG mm 52-42 A Crimp Wire Barrel
1
Lead Wire Range AWG mm2 26-22 26-22 22-18 0.12-0.30 0.12-0.30 0.3-0.9
0.02-0.06 0.05-0.13 0.10-0.25
44-36 38-30
Stock Thickness Crimp Barrel Mag Wire 0.010 0.010 0.25 0.25 0.010 0.010 0.25 0.25 0.010 0.010 0.25 0.25
Strip Part Number 63828-1 1217830-11, 63199-11 1217231-1
Wire and insulation barrel reversed so lead wire exits over magnet wire termination area. These part numbers are available upon special request; contact Tyco Electronics Engineering for details.
A 27
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com

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